Jaw Crusher Liners Features
Jaw crusher liners (jaw crusher liners), also known as jaw plates, are the key components of a jaw crusher,
they are in direct contact with the material to be crushed, and therefore have some specific
characteristics which determine their performance and service life. The following are some of the main
characteristics of jaw crusher liners:
1. **High abrasion resistance**
Liners are usually manufactured from high manganese steel or other wear-resistant alloy materials to
ensure sufficient wear resistance when in contact with hard materials. High manganese steel will harden
upon impact, thus increasing its wear resistance.
2. **Structural design**
The shape and structural design of the liner have a significant impact on crushing efficiency and product
size. The liner is usually designed in tooth shape to increase the contact area with the material and
improve the crushing efficiency.
3. **Cold work-hardening technology**
Some liners are manufactured with cold work hardening technology, which improves the hardness and
wear resistance of the liner.
4. **Water toughness treatment**
High manganese steel liner will be water tough during the manufacturing process, this step helps to
improve the toughness and wear resistance of the material, to avoid the performance degradation due
to phase change during the use.
5. **Easy to Replace**
The design of the jaw crusher makes it relatively easy to replace the liners, thus reducing equipment
downtime.
6. **Jaw Lifespan**
Liner life depends on a number of factors, including material selection, crusher design, operating
conditions and maintenance. Some high-quality liner designs can significantly increase jaw life.
7. **Type of Jaw Plate**
Depending on the type of jaw crusher and application requirements, jaw plates can be divided into
various types, such as fixed jaw plates (static jaw plates) and movable jaw plates (movable jaw plates),
which play different roles in the crushing process.
8. **Wear and tear of jaw plates**
Jaw plates are subject to wear during the crushing process, especially at the discharge opening.
Therefore, the design and material selection of the jaw plate need to take this into consideration to
ensure the long-term stable operation of the crusher.
9. **Relationship between jaw plates and crusher performance**
The design and material selection of the jaw plate directly affect the crushing ratio and production
capacity of the crusher. Optimizing the design of jaw plate can improve crushing efficiency and reduce
energy consumption.
10. **Manufacturing cost of jaw plate**
The manufacturing cost of the jaw plate is an important part of the operating cost of the crusher.
Selecting cost-effective liner materials and designs can reduce overall operating costs.
In summary, the design, material selection and manufacturing process of jaw crusher liners have a
significant impact on their performance and service life. Proper maintenance and timely replacement
of liners are essential to keep the crusher running efficiently.
Application of jaw crusher liners
Jaw Crusher Liners play a vital role in industrial applications and are mainly used to protect the crushing chamber of a jaw crusher from wear and tear and to ensure the efficiency and effectiveness of the crushing process. Below are some of the main applications of Jaw Crusher Liners:
1、Jaw crusher liners are used in the mining industry to crush various ores, such as iron ore, copper ore, gold ore and so on.
2、In quarry, the jaw crusher liners are used to crush large rocks, such as granite, limestone, basalt, etc., to produce building stone.
3、Jaw crusher liners are also used to process recycled materials, such as concrete, asphalt, bricks and so on, in order to promote the reuse of materials.
4、Jaw crusher liners can be supplied for standard jaw crushers or short head jaw crushers to suit different feed sizes and closed side settings.
5, The ability to predict the geometry of a worn jaw crusher liners helps to design liners with improved performance.
Production equipment 🔗
The main equipment of our factory includes five-meter CNC vertical lathe, slotting machine, three-zero lathe, eight-point rocker, Hangzhou crane, 160 boring machine, internal milling machine and other equipment.
There are large and medium sized Vertical lathe 125、80、60、20Horizontal lathe 160、90、60 Floor type borer 100、80、50 Radial drill Various processing 40 equipment.
In the processing of production, not only to the high quality can be ensured by reasonable arrangements, as well as a high efficiency, all equipment including vulnerable parts,spare parts,product parts are processed by our own production.
After-sales service
Service Networks
Shenyang Shanyo Heavy Mining Machinery Co., Ltd has many service outlets in China, and we have agents in many places in China, our service is attentive, manufacturing is careful, price is satisfactory, so that customers can rest assured.
One year warranty
After purchasing the equipment, we will assign specialized after-sales service personnel free of charge to arrive at the scene to guide customers to install and debug, trial run, on-site training of operators. Equipment to implement three packages, warranty period of one year.
Professional service
After-sales service is a long-term cooperation between the company and the user's protection, our company is equipped with professional after-sales service team, strong technical force, customers in the warranty period, such as equipment failure, our company will be the first time to arrange for after-sales service personnel to arrive at the scene, troubleshooting, to ensure that the user's normal production.
Packing of Cone Crusher Parts 🔗
Our company uses wooden cases for packaging and plastic film to reinforce the packaging to ensure that the products can be delivered to customers in good condition.
FAQ 🔗
01.Are you a factory or a trading company?
Shenyang Shanyo Heavy Industry Machinery Manufacturing Co., Ltd., founded in 1996, is located in Shenyang, Liaoning Province, the old heavy industry base in northeast China. It is the first batch of factories producing and manufacturing mining machinery and equipment.
Our company mainly produces various types of cone crusher, jaw crusher, rotary crusher, impact crusher, vibrating screen, feeder, ball mill and other products. At the same time, we also produce various equipment parts to provide customers with all-round services.
After purchasing the equipment, we will assign special after-sales service personnel free of charge to arrive at the site to guide customers in installation, commissioning, trial operation and on-site training of operators. The equipment is subject to three guarantees, and the warranty period is one year. After-sales service is the guarantee of long-term cooperation between the company and users. Our company has a professional after-sales service team with strong technical force. If the equipment fails during the warranty period, our company will arrange after-sales service personnel to arrive at the site as soon as possible to eliminate the fault and ensure the normal production of users.
We have not only advanced production equipment, such as CNC vertical lathe, Hangzhou crane, milling machine, boring machine and other equipment, but also 16 professional and technical personnel. At the same time, we also have advanced production technology. Shenyang Shanyou has been engaged in manufacturing mining machinery and equipment for 27 years. We are strict with ourselves to ensure that every product produced meets the factory requirements and customer requirements. We will carry out quality control on every detail, So as to produce high-quality machinery and equipment.
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